Gasification

The heart of gasification-based systems is the gasifier. A gasifier converts hydrocarbon feedstock into gaseous components by applying heat under pressure in the presence of steam. Gasification is an important way of reducing greenhouse gases and other environmental contaminants when extracting energy from any hydrocarbon source, particularly coal.

A gasifier differs from a combustor in that the amount of air or oxygen available inside the gasifier is carefully controlled so that only a relatively small portion of the fuel burns completely. This "partial oxidation" process provides the heat. Rather than burning, most of the carbon-containing feedstock is chemically broken apart by the gasifier's heat and pressure, setting into motion chemical reactions that produce "syngas." Syngas is primarily hydrogen, carbon monoxide and other gaseous constituents; the composition of which can vary depending upon the conditions in the gasifier and the type of feedstock.

Sulfur impurities in the feedstock are converted to hydrogen sulfide and carbonyl sulfide, from which sulfur can be easily extracted, typically as elemental sulfur or sulfuric acid, both valuable byproducts. Nitrogen oxides, another potential pollutant, are not formed in the oxygen-deficient (reducing) environment of the gasifier; instead, ammonia is created by nitrogen-hydrogen reactions. The ammonia can be easily stripped out of the gas stream

The use of these two types of turbines - a combustion turbine and a steam turbine - in combination, known as a "combined cycle," is one reason why gasification-based power systems can achieve unprecedented power generation efficiencies. Currently, commercially available gasification-based systems can operate at around 42% efficiencies; in the future, these systems may be able to achieve efficiencies approaching 60%. (A conventional coal-based boiler plant, by contrast, employs only a steam turbine-generator and is typically limited to 33-40% efficiencies.)

Higher efficiencies mean that less fuel is used to generate the rated power, resulting in better economics (which can mean lower costs to ratepayers) and the formation of fewer greenhouse gases (a 60%-efficient gasification power plant can cut the formation of carbon dioxide by 40% compared to a typical coal combustion plant).